Extend Battery Lifespan

Maximize Your Battery Lifespan.

Long-lasting battery functionality must be achieved if the electrification of transport is to make any sense.
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Extend Battery Lifespan
Influencing factorsSuitable Operating ConditionsBTMS Impact
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Major factors
affecting battery pack lifespan.

We track over 630 different types of battery cells suitable as a power source for electric vehicles. Considering their different chemical composition, manufacturing quality, design and much more, three common factors can be identified that affect battery lifespan the most.

Charging and Discharging

Keeping the battery charge level in the range specified by the manufacturer, usually between 20-80%, and avoiding regular deep discharge (0% SoC) and full charge (100% SoC) has a positive impact on battery lifespan.

Electronic Management

An advanced battery management system (BMS) contributes to prolonging the lifespan of the battery packs by ensuring that all cells maintain a similar SoC within a 2-3% difference, while targeting the mid-range of the SoC and distribute the load evenly.

Thermal Management

Protecting battery cells from extreme temperatures (below -20°C and above 60°C causing capacity reduction, self-discharge and physical damage to the internal structure) and keeping them within the optimum temperature range during operation significantly extends battery lifespan.

Understanding Battery Lifespan Factors

The pie charts below illustrate the key factors affecting the lifespan of LFP (Lithium Iron Phosphate) and NMC (Nickel Manganese Cobalt) batteries. For LFP batteries, thermal management is the most critical, followed by charging and discharging practices and electronic management. In contrast, NMC batteries are primarily influenced by charging and discharging practices, with thermal management and electronic management also playing significant roles. Recognizing these factors is essential for optimizing battery performance and longevity.

Battery Degradation

Our technology actively manages battery temperature, reducing thermal stress and slowing degradation. This is achieved through advanced cooling mechanisms and smart temperature regulation, prolonging battery life and maintaining performance over time.

Overheating in High-Performance Models

Incorporating state-of-the-art cooling systems, our solution dissipates heat effectively during high-load conditions. This ensures optimal battery temperature, preventing overheating and safeguarding against performance drops in high-performance vehicles.

Inefficient Energy Use

By maintaining an ideal operating temperature, our technology enhances energy efficiency. This leads to more effective power usage, extending driving ranges and reducing the need for frequent recharging, a vital aspect for electric vehicles.

Rapid Technology Obsolescence

Designed for adaptability, our thermal management system is compatible with emerging battery technologies and evolving automotive designs, ensuring long-term relevance and utility in a rapidly advancing industry.

Environmental Compliance

Our solution leverages eco-efficient design principles, reducing energy waste and emissions. It aligns with environmental standards and assists manufacturers in meeting sustainability targets while maintaining high performance.

Manufacturing Inefficiencies

With a modular and flexible design, our thermal management system can be easily integrated into various manufacturing processes. This streamlines production, reduces lead times, and enhances overall manufacturing efficiency in the automotive industry.

Maintain Ideal Operating Conditions
for Your Battery cells.

Keep the battery in comfortable zone close to 25°C (NMC: 20-40 °C, LFP: 0-60 °C).
Regulate the charging speed based on heat dissipation capability.
Manage the state of charge of each battery precisely.
Protect the batteries from vibration and shock as much as possible.
Avoid battery corrosion and degradation by controlling humidity.
Regulate the charging speed based on heat dissipation capability
Protect the batteries from vibration and shock as much as possible
Keep the battery in comfortable zone close to 25°C (NMC: 20-40 °C, LFP: 0-60 °C)
Manage the state of charge of each battery precisely
Avoid battery corrosion and degradation by controlling humidity
How the BTMS contributes to

Maximum Lifespan of Battery Packs

Drive year after year with confidence—your battery stays younger, longer.

The BTMS Impact

01
Safeguards cells from thermal extremes – blocking the age‑accelerating effects of overheating and freezing.  
02
Locks every module in its “sweet‑spot” band – slowing capacity fade and preserving long‑term health.
03
Levels temperatures pack‑wide – eradicating hot spots that shorten individual cell life.
04
Responds instantly to load, climate and charge events – trimming exposure to harmful transients.
05
Cushions against vibration and shock – protecting active materials so the pack lasts for countless cycles.
Learn more about BTMS
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Extend Your Battery Pack Lifespan.

We turn your EV challenges into opportunities with the BTMS.
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