Know-How & Capabilities

From the initial phase right up to series production


Shaping the initial concept begins with modeling in 3D CAD considering manufacturability, efficiency and costs with respect to customer specification and continues with the specification of raw materials and manufacturing processes on component level. Accuracy and precision of design is defined by GD&T. Qoolers’s product development team has a wealth of knowledge and experience in design of thermal management systems for automotive industry.

Verification & Analysis

Applying world-class simulation tools and techniques combined with extensive experience provides realistic cost and time savings by allowing opportunities to skip the traditional early prototype phases of a project and by reducing physical testing requirements. We use Computational Fluid Dynamics (CFD) for accurate and repeatable analysis of heat transfer, fluid flow and pressure loss. Finite Element Analysis (FEA) helps us to find weak points of design by sophisticated stress & strain calculations. Both simulation tools have proven correlation with physical tests.

Prototype build

Selective laser sintering (SLS) 3D printing, CNC machining and laser welding & cutting technologies combined with highly skilled team allow us to make a first prototype within a day in high quality comparable with serially produced part for a low manufacturing cost.

Laboratory testing

Design and process validation tests are very important in terms of final design and its manufacturing process validation during which the pre-defined operating conditions are simulated. Qoolers cooperate with certified European laboratories holding necessary accreditations to provide impartial and accurate testing. Our added value lies in the capability to optimize product design based on the assessment of testing targets and requirements and thus prevent repeated testing.


Industry 4.0 means combining people, machines, and data in the best way possible. In other words, it’s about the right solutions and optimization of manufacturing processes so that the highest possible efficiency, safety and flexibility are achieved. Our professional manufacturing team is experienced in organising of serial production for global car manufacturers.

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